Audrey, Bertha, and Char

A Vital signs case study of Brush-Fire Pottery

Abstract (Home)
Introduction
Hypothesis
Methodology
Results & Analysis
 Conclusions
Design Lessons 
Learned
References
Acknowledgments Appendix
Appendix

 Intitial observations
&
Intitial questions

Initial Observations:
Retail/work space is about 1,000sq.ft.
Kiln space is about 60sq.ft.
Retail space faces south and has many large, fixed windows.
None of the windows in the building are operable (not even in kiln room).
The kiln space is separated from the work space by a stud wall and a sliding glass door.
The kiln space is considerably warmer than the retail space (kilns were not in use, but were cooling at time of first visit).
Ceiling/roof appear uninsulated.
Construction is timber frame throughout, with fixed double-pane vinyl windows.
 Retail/work space can hold about 60 people.
There are usually only 1-3 employees.
Kiln space can accommodate 1-2 employees comfortably.
Small (clip-on/tabletop) fans are used to circulate hot, stale air in the kiln area year-round.
At least one kiln is run every day; during busy season (holidays), it is common for all three to be running simultaneously.
Retail/work space has to be heated in the winter and air-conditioned in the summer

Initial Questions:

Why does the retail space need to be heated when there is such a large source of internal heat gains in the winter (people and the busy kilns)?
How much heat do the kilns give off?
How much heat from the kilns is lost to the roof and/or walls?
How much heat from the kilns actually makes it to the retail area?
How much heat is lost through the kilns’ independent ventilation system?
How much heat does the retail space lose and how could that be reduced?
How could the heat from the kilns be used to heat the retail space in the winter?  Would this adversely affect summer heat gains?  Is there some solution to both?
Could a better ventilation system force hot kiln space air outside in the summer and into the retail space in the winter?
How thermally separated are the kiln and retail spaces?  Should they be kept as completely separate?
What type of heating system is used?
How is the kiln room kept cool in the summer?
Are there any special building codes that the kiln room must incorporate?
How well are the walls insulated?
Would operable windows be an advantage?
How comfortable is the building for customers?  Workers?
What is the difference in temperature between the kiln room and the main room when the kilns are firing?  Cooling?  Off?
What is the R-value of the dividing wall?
Is an outdoor kiln room more practical or efficient?  Is it possible?
Were any special actions taken to insulate and ventilate the building to make it work as a ceramic firing space?
What part of the building affects heat loss the most?  Roof?  Walls?  Glazing?  Dividing wall?
What are the greatest heat gains?